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Vision Sensors
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Integrated Camera Solution for Total
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| Package Inspection |
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TapTone TotalVu™ Sensor: Smart, Versatile & Fully Integrated
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The TapTone TotalVu The TapTone TotalVu vision sensor is the next generation in the Teledyne TapTone Vision Technology product line for non-contact visual package inspection. The system includes a fully integrated "smart" camera designed to capture multiple inspections in a single pass. Its multifunction design coupled with a small footprint and an attractive price point, gives customers several compelling advantages over larger and more expensive competitive units. The TotalVu system can operate as a stand-alone system or can be integrated with other TapTone inspection systems.
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| Applications: |
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Label inspection |
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Missing or damaged tamper ring
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Cap inspection
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Date and lot code verification
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Visual fill level inspection
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1D and 2D bar code verification
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Glass, metal, or plastic containers
(inspection dependent)
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SYSTEM SPECIFICATIONS
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| GENERAL SPECIFICATIONS |
TAPTONE TOTALVU SENSOR |
| Operating Speed (max) |
2,000 containers per minute |
| Maximum Container Width |
8 in (203mm) |
| Power Requirements |
Voltage: 100-120VAC or 200-240VAC, 50/60Hz
Current: 3.5 Amps
Power: 420 VA |
| Operating Conditions |
Stable Ambient Temperature: 0º - 50º C (32º to 122º F)
Relative Humidity: 10 – 90% maximum, non-condensing |
| User Interface |
Industrial Grade PC Color Touch Screen, Windows 7 Embedded |
| Compatible with |
*T500, *T1000, *T4000
*The TotalVu Sensor sensor requires a T4000PC controller for operation. The above listed systems can be upgraded to meet this requirement. |
| SENSORS |
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| Camera |
Resolution 640x480 (standard) or 1280x960 (optional) |
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256MB Memory |
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Color or grayscale images |
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Temperature range 0º - 45ºC (32º - 113º F) |
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Compliance: CE, RoHS |
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Lamp Output - strobe or constant |
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One to four cameras depending on inspections
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| Light Source |
LED Diffused or Spot types, 24VDC
Plastic molded, IP67 Rated
Colors available - red, green, blue, white, infrared
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| Trigger Sensor |
Retro-reflective, Clear Object, Programmable Gain, IP67
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ENVIRONMENTAL
RATINGS |
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| Display |
PC Color Touch Screen NEMA 4X, IP65 rated |
| Camera & Lens Cover |
Aluminum Hard Coat Anodized, NEMA 4X, IP67
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Control Enclosure
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304 Stainless steel, NEMA 4X IP67 rated
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| Junction Box |
304 Stainless steel, NEMA 4X IP67 rated
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| Stand |
304 Stainless steel
Travel Height 305mm (12 inches) |
SOFTWARE & NETWORKING
CAPABILITIES |
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Ethernet connection to all cameras and PC User Interface
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Password Protected Menus
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Ethernet port for real-time data collection
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Accurate Cap and Closure Inspection
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TapTone CapVu® Sensor: Get the Picture!
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The TapTone CapVu camera sensor is a non-contact container cap and closure inspection module, cantilevered over the customer's existing conveyor. The system uses vision technology to inspect the cap or closure on containers after they have been filled and capped. A good container is passed through the sensor and the image is stored in the camera. All other containers are then compared to the image of the good container stored in the camera to determine the proper cap placement. The CapVu sensor can be used to measure high cap, cocked cap and missing caps on glass, plastic and metal containers.
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| Applications: |
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Dairy containers |
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Hot filled beverages |
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Carbonated and LN2 dosed beverages
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Bottled water
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Household chemicals
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Nutraceutical products
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Personal care & cosmetics
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SYSTEM SPECIFICATIONS
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| GENERAL SPECIFICATIONS |
TAPTONE CapVu® SENSOR |
| Operating Speed (max) |
2,000 containers per minute |
| Maximum Container Width |
6.75 in (170mm) |
| Compatible with |
T100, T500, T4000 (T1000 as an added option) |
| Display |
LCD color display with integrated touch screen 68.5mm (2.7in)
Water tight when sealed cover installed, trans-reflective type |
| Power Requirements |
Voltage: 10-30VDC (Typical 24VDC)
Current: 500mA maximum (exclusive of I/O load) |
| Environmental Rating |
NEMA 4X, IP67 |
| Operating Conditions |
Stable Ambient Temperature: 0º - 50º C (32º to 122º F)
Relative Humidity: 0 – 95% maximum, non-condensing |
| Construction |
Box: 304 stainless steel housing, low pressure wash-down
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| Weight |
22 Lbs. (9.95 kg) |
| Size |
16 in (40.6 cm) Length, 11.8 in (30 cm) height,
6.6 in ( 16.76 cm) Width |
| Mounting |
Angled pedestal stand, 304 stainless steel, tripod base,
adjustable height range 241mm (9.5 in) |
| Communications Ports |
USB 2.0 Host 8-pin Euro-fast (M12) female connector.
Optional Euro to USB cable required for USB thumb drive feature |
| Trigger Sensor |
10-30VDC, PNP Sourcing Output |
| Acquisition Time |
Frames Per Second: 100 max
Frames Per Minute: 6000 max |
| Sensor Lock |
Password protected |
| Certifications |
CE |
| Light Source |
Five high-intensity LEDs, red, diffused acrylic sealed window |
| Illumination |
610mm (24in) diameter usable light pattern at 1m |
| Strobe |
Optically isolated (not used on most models) |
| Lamp Connection |
4-pin Euro-fast (M12) male socket |
| Lamp Construction |
Housing; nickel-plated aluminum or 316 stainless steel (optional) |
| Lamp Rating |
NEMA 4, IP68 |
| Lamp Useful Life |
50,000 hours (5.7 years) LED ON time before 30% output reduction |
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Accurate Code Inspection
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TapTone CodeVu™ Sensor:
Camera Sensor for Code Inspection
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The TapTone CodeVu camera sensor is designed to visually detect the absence of date, lot or batch codes on cans and bottles at full production line speeds. The sensor includes a high speed digital camera and diffuse LED light housed in a stainless steel enclosure. It mounts on a portable, remote variable height stand. The CodeVu sensor is compatible with any TapTone platform and can be added to existing TapTone systems as an optional inspection.
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| Applications: |
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Food Cans |
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Dairy Containers |
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Beverage Containers |
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Carbonated and LN2 Dosed Beverages |
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Nutraceutical Products |
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SYSTEM SPECIFICATIONS
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| GENERAL SPECIFICATIONS |
TAPTONE CodeVu SENSOR |
| Operating Speed (max) |
2,000 containers per minute |
| Maximum Container Width |
6.75 in (170mm) |
| Compatible with |
T100, T500, T4000 (T1000 as an added option) |
| Display |
LCD color display with integrated touch screen 68.5mm (2.7in)
Water tight when sealed cover installed, trans-reflective type |
| Power Requirements |
Voltage: 10-30VDC (Typical 24VDC)
Current: 500mA maximum (exclusive of I/O load) |
| Environmental Rating |
NEMA 4X, IP67 |
| Operating Conditions |
Stable Ambient Temperature: 0º - 50º C (32º to 122º F)
Relative Humidity: 0 – 95% maximum, non-condensing |
| Construction |
Box: 304 stainless steel housing, low pressure wash-down
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| Weight |
22 Lbs. (9.95 kg) |
| Size |
16 in (40.6 cm) Length, 11.8 in (30 cm) height,
6.6 in ( 16.76 cm) Width |
| Mounting |
Angled pedestal stand, 304 stainless steel, tripod base,
adjustable height range 241mm (9.5 in) |
| Communications Ports |
USB 2.0 Host 8-pin Euro-fast (M12) female connector.
Optional Euro to USB cable required for USB thumb drive feature |
| Trigger Sensor |
10-30VDC, PNP Sourcing Output |
| Acquisition Time |
Frames Per Second: 100 max
Frames Per Minute: 6000 max |
| Sensor Lock |
Password protected |
| Certifications |
CE |
| Light Source |
Five high-intensity LEDs, red, diffused acrylic sealed window |
| Illumination |
610mm (24in) diameter usable light pattern at 1m |
| Strobe |
Optically isolated (not used on most models) |
| Lamp Connection |
4-pin Euro-fast (M12) male socket |
| Lamp Construction |
Housing; nickel-plated aluminum or 316 stainless steel (optional) |
| Lamp Rating |
NEMA 4, IP68 |
| Lamp Useful Life |
50,000 hours (5.7 years) LED ON time before 30% output reduction |
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