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| The TapTone Force Machines |
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Teledyne TapTone offers two systems for pressure inspection of containers, the TapTone 4000-F and our new TapTone 4000-FS.
The T4000-F is TapTone's standard system for inspection of containers with internal pressures up to 45 psi or 3.1 bar. It is widely used in the beverage industry for inspection of LN2 dosed and carbonated beverage containers. The system can also be used as a "go/no go" system for aerosol container inspection.
The T4000-FS is TapTone's new high speed, multi-pressure capable system for inspection of containers with internal pressures up to 160 psi or 11 bar. This system designed to handle the higher pressure requirements for aerosol containers but can also be configured for lower pressure, high speed beverage lines. The system has an all stainless steel construction for harsh environments and can run at speeds up to 525 feet/min or 2.67 m/s.
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| T4000-F |
| Leak Detection and Fill Level Inspection |
| for Flexible Plastic Containers |
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Versatile Inspection / Advanced Control - The TapTone 4000-F inspects 100% of containers at production line speeds. The system will detect leaks and low pressure in liquid nitrogen dosed containers, carbonated beverage containers, and low to mid-range pressurized aerosol containers. When combined with optional sensors, this system will also perform fill level inspection, cap inspection and label detection.
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| Features |
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Up to 1,500 containers per minute |
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Can be configured to meet pressure requirments up to 45 psi or 3.1 bar |
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Large Color Touch Screen (icon driven menus for quick visual identification and product set-up) |
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1-4 primary inspection sensors (proximity, force, x-ray) |
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Up to 4 optional digital inputs |
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Two independent reject outputs for container sorting
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CE and UL approved |
| Applications |
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LN² dosed teas, juices, and water |
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Over pressure/under pressure in lightweighted LN² dosed PET containers |
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Retorted dairy drinks in cans |
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Carbonated beer or soda in cans or plastic bottles |
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Other low to mid-range pressure applications up to 45 psi or 3.1 bar... |
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High or cocked cap, missing cap, missing labels, missing tamper bands
and missing foil seals. |
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Pressurized Container Inspection up to 45 psi or 3.1 bar
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SYSTEM SPECIFICATIONS
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| GENERAL SPECIFICATIONS |
TAPTONE 4000-F |
| Pressure measurement range |
Up to 45 psi (3.1 bar) |
| Operating speed (max) |
375 ft/min (1.9 m/s) |
| Standard conveyor height range |
24" - 44" (60.9 cm - 111.7 cm) |
| Optional conveyor height range (w/ leg extensions) |
44" - 62" (111.7 cm - 157.4 cm) |
| Belt opening (max) |
7" (177.8 mm) |
| Hardware |
English |
| Digital outputs |
8 |
| Shaft encoder |
Aluminum |
| AC line voltage (standard) |
230 VAC, 1-phase |
| AC line voltage (optional) |
460 VAC, 3-phase |
| Alarm outputs |
3 (multi-function configurable) |
| Reject acknowledge outputs |
2 |
| MATERIAL & CONTROL ENCLOSURE |
| Enclosure environmental rating |
NEMA-4X, IP65 |
| Transport deck materials |
Aluminum hard coat |
| Frame material finish |
Bead blast stainless steel |
| Touch screen display |
10" color HMI |
| T4000-FS |
| Leak Detection for Aerosol Containers and |
| Pressurized Beverage Containers |
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Built for Speed and Pressure - The TapTone 4000-FS is designed to handle the higher pressure applications found with many aerosol containers and heavy duty aluminum can/bottle applications. The system inspects 100% of containers at production line speeds. The TapTone 4000-FS is manufactured with a stainless steel transport deck for harsh environments. The reinforced side plates give extra rigidity for high pressure applications and allow for a stable reading with excellent resolution. They system can alternatively be fit with a mid-range or low range pressure sensor for lower pressure high-speed beverage lines and applications that require all-stainless steel construction.
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| Features |
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Up to 2,000 containers per minute |
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Can be configured to meet pressure requirments up to 160 psi or 11 bar |
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Large Color Touch Screen (icon driven menus for quick visual identification and product set-up) |
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1-4 primary inspection sensors (proximity, force, x-ray) |
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Up to 4 optional digital inputs |
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Two independent reject outputs for container sorting
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CE and UL approved |
| Applications |
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All application of TapTone 4000-F PLUS.... |
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Aerosol Containers (household chemical, personal care, chemical, paint, etc.) |
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Aerosol food containers (whipped cream, spray cheese, edible oil) |
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Other high pressure applications up to 160 psi or 11 bar... |
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Stainless Steel Contruction for Harsh Environments
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SYSTEM SPECIFICATIONS
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| GENERAL SPECIFICATIONS |
TAPTONE 4000-FS |
| Pressure measurement range |
Up to 160 psi (11 bar) |
| Operating speed (max) |
525 ft/min (2.67 m/s) |
| Standard conveyor height range |
36"-52" (91.4 cm-132 cm) |
| Optional conveyor height range (w/ leg extensions) |
48"-64" (121.9 cm-162.5 cm) |
| Belt opening (max) |
6.25" (159 mm) |
| Hardware |
Metric |
| Digital outputs |
8 |
| Shaft encoder |
Stainless steel |
| AC line voltage (standard) |
230 VAC, 1-phase |
| AC line voltage (optional) |
460 VAC, 3-phase |
| Alarm outputs |
3 (multi-function configurable) |
| Reject acknowledge outputs |
2 |
| MATERIAL & CONTROL ENCLOSURE |
| Enclosure environmental rating |
NEMA-4X, IP65 |
| Transport deck materials |
304 stainless steel |
| Frame material finish |
Electro-polish stainless steel |
| Touch screen display |
10" color HMI |
The Force Systems at a Glance
Specifications
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Speed
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Container Pressure
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Transport Deck
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Frame & Controller
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| T4000-F |
Up to 1,500 cpm |
Up to 45 psi (3.1 bar) |
Aluminum |
Stainless Steel |
| T4000-FS |
Up to 2,000+ cpm |
Up to 160 psi (11 bar) |
Stainless Steel |
Stainless Steel |
System Options
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X-ray Fill Height
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Missing Cap or Foil
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Proximity
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Trigger Air-Purge
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T4000-F
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Yes
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Yes
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Yes
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No
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T4000-FS
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Yes
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Yes
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Yes
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Yes
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System Options
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Belt Wash
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CIP Wash
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Dual Rejection
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Reject Acknowledge
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T4000-F
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No
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No
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Yes
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Two
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T4000-FS
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Yes
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Yes
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Yes
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Two
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