Teledyne Taptone - On-line package inspection systems, leak, label and fill level detection, food, beverage, beer, pharmaceutical and chemical processors. Teledyne Taptone - On-line package inspection systems, leak, label and fill level detection, food, beverage, beer, pharmaceutical and chemical processors. Teledyne Taptone - On-line package inspection systems, leak, label and fill level detection, food, beverage, beer, pharmaceutical and chemical processors.
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The TapTone Force Machines

Teledyne TapTone offers two systems for pressure inspection of containers, the TapTone 4000-F and our new TapTone 4000-FS.

The T4000-F is TapTone's standard system for inspection of containers with internal pressures up to 45 psi or 3.1 bar.  It is widely used in the beverage industry for inspection of LN2 dosed and carbonated beverage containers.  The system can also be used as a "go/no go" system for aerosol container inspection.

The T4000-FS is TapTone's new high speed, multi-pressure capable system for inspection of containers with internal pressures up to 160 psi or 11 bar. This system designed to handle the higher pressure requirements for aerosol containers but can also be configured for lower pressure, high speed beverage lines.  The system has an all stainless steel construction for harsh environments and can run at speeds up to 525 feet/min or 2.67 m/s.

 
T4000-F
Leak Detection and Fill Level Inspection  
for Flexible Plastic Containers
 

Versatile Inspection / Advanced Control - The TapTone 4000-F inspects 100% of containers at production line speeds. The system will detect leaks and low pressure in liquid nitrogen dosed containers, carbonated beverage containers, and low to mid-range pressurized aerosol containers. When combined with optional sensors, this system will also perform fill level inspection, cap inspection and label detection.

Features
Up to 1,500 containers per minute
Can be configured to meet pressure requirments up to 45 psi or 3.1 bar
Large Color Touch Screen (icon driven menus for quick visual identification and product set-up)
1-4 primary inspection sensors (proximity, force, x-ray)
Up to 4 optional digital inputs

Two independent reject outputs for container sorting

CE and UL approved
Applications
LN² dosed teas, juices, and water
Over pressure/under pressure in lightweighted LN² dosed PET containers
Retorted dairy drinks in cans
Carbonated beer or soda in cans or plastic bottles
Other low to mid-range pressure applications up to 45 psi or 3.1 bar...
  High or cocked cap, missing cap, missing labels, missing tamper bands 
and missing foil seals.

 

 

 

 

 

 

 

 

 

 


Pressurized Container Inspection up to 45 psi or 3.1 bar

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SYSTEM SPECIFICATIONS

GENERAL SPECIFICATIONS TAPTONE 4000-F
Pressure measurement range Up to 45 psi (3.1 bar)
Operating speed (max) 375 ft/min (1.9 m/s)
Standard conveyor height range 24" - 44" (60.9 cm - 111.7 cm)
Optional conveyor height range (w/ leg extensions) 44" - 62" (111.7 cm - 157.4 cm)
Belt opening (max) 7" (177.8 mm)
Hardware English
Digital outputs 8
Shaft encoder Aluminum
AC line voltage (standard) 230 VAC, 1-phase
AC line voltage (optional) 460 VAC, 3-phase
Alarm outputs 3 (multi-function configurable)
Reject acknowledge outputs 2
MATERIAL & CONTROL ENCLOSURE
Enclosure environmental rating NEMA-4X, IP65
Transport deck materials Aluminum hard coat
Frame material finish Bead blast stainless steel
Touch screen display 10" color HMI

  

T4000-FS
Leak Detection for Aerosol Containers and  
Pressurized Beverage Containers
 

Built for Speed and Pressure - The TapTone 4000-FS is designed to handle the higher pressure applications found with many aerosol containers and heavy duty aluminum can/bottle applications. The system inspects 100% of containers at production line speeds. The TapTone 4000-FS is manufactured with a stainless steel transport deck for harsh environments. The reinforced side plates give extra rigidity for high pressure applications and allow for a stable reading with excellent resolution. They system can alternatively be fit with a mid-range or low range pressure sensor for lower pressure high-speed beverage lines and applications that require all-stainless steel construction.

Features
Up to 2,000 containers per minute

Can be configured to meet pressure requirments up to 160 psi or 11 bar
Large Color Touch Screen (icon driven menus for quick visual identification and product set-up)
1-4 primary inspection sensors (proximity, force, x-ray)
Up to 4 optional digital inputs

Two independent reject outputs for container sorting

CE and UL approved
Applications
All application of TapTone 4000-F PLUS....
Aerosol Containers (household chemical, personal care, chemical, paint, etc.)
Aerosol food containers (whipped cream, spray cheese, edible oil)
Other high pressure applications up to 160 psi or 11 bar...


Stainless Steel Contruction for Harsh Environments

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Request a quote

Learn more about compression technology

Download an application note

Download a brochure

  

SYSTEM SPECIFICATIONS

GENERAL SPECIFICATIONS TAPTONE 4000-FS
Pressure measurement range Up to 160 psi (11 bar)
Operating speed (max) 525 ft/min (2.67 m/s)
Standard conveyor height range 36"-52" (91.4 cm-132 cm)
Optional conveyor height range (w/ leg extensions) 48"-64" (121.9 cm-162.5 cm)
Belt opening (max) 6.25" (159 mm)
Hardware Metric
Digital outputs 8
Shaft encoder Stainless steel
AC line voltage (standard) 230 VAC, 1-phase
AC line voltage (optional) 460 VAC, 3-phase
Alarm outputs 3 (multi-function configurable)
Reject acknowledge outputs 2
MATERIAL & CONTROL ENCLOSURE
Enclosure environmental rating NEMA-4X, IP65
Transport deck materials 304 stainless steel
Frame material finish Electro-polish stainless steel
Touch screen display 10" color HMI

 

The Force Systems at a Glance 

Specifications
Speed
Container Pressure
Transport Deck
Frame & Controller
T4000-F Up to 1,500 cpm Up to 45 psi (3.1 bar) Aluminum Stainless Steel
T4000-FS Up to 2,000+ cpm Up to 160 psi (11 bar) Stainless Steel Stainless Steel

 

 

 
 
System Options
X-ray Fill Height
 Missing Cap or Foil
Proximity 
Trigger Air-Purge 

 T4000-F

Yes 

Yes

Yes 

No 

 T4000-FS

Yes

Yes 

Yes

Yes

 

 

  
System Options
Belt Wash
CIP Wash
Dual Rejection
Reject Acknowledge

T4000-F

No

No

Yes

Two

T4000-FS

Yes

Yes

Yes

Two

 

  

 

 


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Teledyne TapTone • 49 Edgerton Drive • North Falmouth,MA 02556 USA
Telephone: (508) 563-1000 • Fax: (508) 564-9945
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