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TapTone 4000-DSC
Leak Detection and Fill Level Inspection for Flexible Plastic Containers
The TapTone 4000 - Dual Sensor Compression (DSC) system is designed to inspect a wide variety of flexible containers for micro leaks. The design incorporates our patented dual sensor technology and high speed compression belts for improved accuracy and container handling. The system was designed for harsh, wet environments, like those found in in the dairy industry. When combined with the optional X-ray sensor, the system can also perform fill level inspection.
Technology - As the containers pass through the system, the dual parallel belts apply force to the sidewall of the container. this action compresses the headspace of the container which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing the container to itself at the infeed and discharge of the system eliminates the effects of typical variations seen in the production environment (fill level, product temperature, and container density). Utilizing advanced DSP technology the T4000 controller analyzes the comparative measurement and assigns a merit value to each container. if the merit value is outside of the acceptable range, a reject signal activates a remote reject system and the container is removed from the line.
Features Include:
- Inspection Speeds Up to 250 Conveyor Feet per Minute
- Cantilever Design for Easy of Installation
- Leak Detection as Small as .006 of an inch
- Color Touch Screen in Multiple Languages
- Preset Programs for Quick changeover
- On-Screen Histograms for Product Monitoring
- On-Screen Diagnostics for Troubleshooting
- NEMA 4X, IP 65 Rated Enclosure
- ElectroPolished Stainless Steel
- Watershed Design to Eliminate Collection of Contaminants
- Full View and Access to Containers from Both Sides of the System
- Non-Marking Belts for Soft Handling of Packages
- No Tools Required for Quick Product Changeover
- Flash Memory for Easy Upgrades
- Auto-TRAK High/Low Rejection Limits for Increased Sensitivity
- And more.....
Download a T4000 Brochure
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